240 - Boiler Tube Trainer

Product Dimensions
(L x W x H)
24in. x 35in. x 55in. (600 x 890 x 1400 mm)
300lbs. (136kg)

Shipping Dimensions
390lbs. (177kg)

A heavy-duty fixture for convenient classroom or laboratory training in the removal and installation of tubes in fire tube boilers.

Based on the geometry and materials of a common Scotch marine boiler, this device allows for repeated practice in the maintenance of tubes without jeopardizing actual equipment or consuming unnecessary floor space.

Developed in cooperation with experienced boiler repair companies, this device can be supplied with a broad range of specialized “tools of the trade,” all chosen based on years of “hands-on” experience.

Available from stock, this device will help make boiler repair training more efficient, productive, and professional.
Heavy-duty steel construction throughout.
Heavy-duty support frame with removable legs and provision for floor mounting.
Two 3/4" tubesheets with (26) 2-9/16" penetrations on a 45 degree diagonal pitch of 3.54" and longitudinal interval of 5" (SA 516-70 plate).
Removable sheet metal cowling to hamper access to area between tubesheets.
Representative stay rods.
Crated for shipment via motor freight.
#240-003 - Replacement 2-1/2in. diameter tube set (26 tubes).
#240-004 - Replacement 1in. diameter tube set (30 tubes).
#240-005 - Copper furrells, 1/16in. wall x 3in. diameter (package of 6).
#240-006 - Copper furrells, 1/32in. wall x 3in. diameter (package of 6).
#240-007 - "Boiler nails" (package of 12).
#240-008 - Dye penetrant kit (tests for ligament cracks).
#240-010 - "Rolling machine" (heavy-duty drill with morse taper).
#240-011 - 3/4" square drive adapter (for 2-1/2in. tubes).
#240-012 - 3/8" square drive adapter (for 1in. tubes).
#240-013 - Beading expander (combination expanding/beading).
#240-014 - Straight expander (non-flaring).
#240-015 - Flaring expander (combination expanding/flaring).
#240-016 - Pneumatic hammer.
#240-017 - Pneumatic hammer accessories, including "Side Cutter, "Pushing Tool", and "Beading Tool"
#240-018 - Heavy-duty disk/angle grinder.
#240-019 - Replacement disks for angle grinder (package of 6).
#240-020 - Heavy-duty end grinder with wheel.
#240-021 - Replacement end grinder wheels (package of 6).
#240-022 - Straight expander (non flaring) (for 1in. tube).
#240-023 - Flaring expander (combination expanding/flaring) (for 1in. tube).
#240-PAC - Boiler Tube Trainer, Quick-Start Package (includes: #240, #240-010, #240-011, #240-013, #240-014, #240-016, #240-017, #240-018, #240-019)
* Twenty-eight, 2.5” diameter, SA-178 ERW (annealed) tubes. * Four, 1/16in. wall and four, 1/32in. wall copper furrells (shims to correct for holes that may be “over-enlarged”). * Twelve “boiler nails” (wedges acting as anti-rotational devices at the end opposite that being beaded). * Four floor anchors. * Metal Trades Training Manual, with section on tube installation/Rolling (IPT).
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Warning! Many tools and techniques used in boiler tube maintenance are inherently dangerous. Follow all tool manufacturers' suggestions.
This device has been designed for professionals for use under controlled circumstances for training only. DAC assumes no liability for injury resulting from the use or misuse of this product.